One way I could fit the PillowSac into the budget was to not buy a cover for it; they can be up to an additional $250! We decided that we'd just buy a set of $20 sheets and put that over the PillowSac. The sheets worked for a while but . . . rabbits. The rabbits themselves didn't do anything to destroy (it wasn't at all destroyed, just some snags) the PillowSac's basic cover but the fence that we put up to keep the rabbits in approved locations happens to be right next to where we put the PillowSac in the loft and then when the sheets would fall of (which was often, they weren't a very good fit) the fence would snag the PillowSac (in the picture above you can see the fence between the blue couch and the PillowSac).
Long story just a little bit longer . . . a few weeks ago CJ decided we needed a good, durable cover for the PillowSac. Problem was, they were still $250 on the LoveSac website and I didn't have a way to make one even though upholstery fabric was 50% off at Jo-Ann (I bought the fabric anyway; can't pass up 50% off on something I know I'm going to need when it is no longer on sale).
Enter my birthday.
It isn't my birthday yet but I've known what I've wanted for a little while - a sewing machine. I told CJ this but he looked a bit like a deer in headlights so I also told my Mom who had a strange look of her own but that turned out to be because she didn't think I'd ever want a sewing machine. Ever.
I think Mom got a little excited when she realized I was serious and she realized that Jo-Ann also had sewing machines on sale and also realized that Little Sister was about to graduate college and also asked for a sewing machine for that milestone. So she bought them before my birthday and before Little Sister was technically graduated (can't blame her, it's hard to pass up a good sale on something you know you are going to need when it is no longer on sale).
Around this same time I also had other sewing projects I've been waiting to work on (those will appear on this blog in the near future) so I decided to take the two days after Labor Day off work so I could go down to Mom's and get these projects going. Well, turns out I didn't remind Mom of this when I should have (I kept thinking "I should call or send an email" but I never did; my bad) and she ended up going to Big Sister's house to tile with Dad.
When we realized our planning errors Mom decided that she'd just hand over my sewing machine and let me loose on my projects by myself which was terribly frightening at first since I've never in my life sewn without her supervision (yeah, I'm almost 29 and not afraid to say that). She gave me a quick lesson when giving me the machine (thanks Mom, it's wonderful!) and sent me on my way. Luckily things turned out pretty well; I didn't even cry. All the project completed beautifully (or as beautifully as I had planned).
Anyway, Wednesday, my last day off work, I decided to tackle the PillowSac cover. The fabric was already washed and ready to go so I laid it out and began to figure out where and how much to cut. To my surprise I learned that I had 3/4 yard less of the fabric than I paid for. This put a damper in my original plan and I had to completely re-plan how I was going to do the project
For the record, Jo-Ann's refunded the 3/4 yard with just a receipt because I didn't have time to go in with the fabric, get the refund, get back home (it was the Jo-Ann's close to work, not the Jo-Ann's close to home), and finish the project on my last day off work.
Here's the plan I came up with:
The plan is hard to read for a few reasons. First, it is small here. Second, I started out using ink in places I should have used pencil. Third, it looks a bit like how I thought of it - in spurts. Anyway, we'll get to that in a minute. First is tools needed and cost.
1. 6 3/4 yard durable fabric (I used outdoor upholstery fabric) @ $9.99/yard on sale = $67.43 before sales tax.
2. 1 250 yard spool of thread @ $1.39/spool on sale = $1.39 before taxes.
3. Sewing machine = priceless.
4. Fabric scissors - previously purchased for another project and turning out to be incredibly useful.
5. Some way to measure - I used the measuring tape out of CJ's tool kit.
6. Pins would have been nice but I didn't have any so I used some safety pins.
7. Fusible Velcro @ $7.79 for 5ft on sale = $7.79 before tax. I used all 5ft because the PillowSac is just wider than that.
That brings the total cost to $76.61 before taxes, a lot cheaper than buying one from LoveSac.
Ok, here are the steps I took.
1. Cut the Fabric. The PillowSac's seams are 82" x 70". I decided to cut the main pieces to 70" because I didn't have enough fabric (it was 54" wide) to cut it to 82" (this is the figure in the top right of the image above). But even with this I was missing 2" of 70" in long fabric so I ended up cutting the fabric into 5 pieces which I labelled A - E.
A, B, and C = 54" x 70"
D and E = 2" x 35"
To be honest, I didn't really cut to those specifications. I cut the length of A, B, and C to 71" to leave room for seams and error and I cut D and E to 8" x 36" to leave room for seams and error.
2. Iron the Fabric. Maybe this is just personal preference but I much prefer to sew ironed fabric than wrinkled fabric.
3. Sew. This is actually steps 1 - 6 in the image above. Don't forget to sew outside sides together - like would be done if making a pillow.
a. Sew A and B together @ 70" sides.
b. Sew B and C together @ 70" sides.
c. Sew D and E together @ 2" sides (this makes the combination of those two pieces 70" long).
d. Sew D+E to A @ 70" sides.
e. Hem C's open side.
f. Hem D+E's open side.
(Actually, I did f before e because I already had D+E near the sewing machine from step d.)
Now we have a really, really long piece of fabric.
4. Attach Velcro. (Steps 7 and 8 in the image.) This was actually a lot easier than I thought it would be. All I had to do was take the Velcro off it's sticky, attach it on the fabric where I wanted it, turn over the fabric, and iron until the Velcro was bonded to the fabric. No sewing of the Velcro was needed which was a huge relief to me. I attached the Velcro on the hemmed sides of C and D+E - you can see these as dark rectangles in the doodle to the far right of the image above.
Here is where I veered from my written plan so I'm just going to write what I did and not what I had planned to do.
5. Sew. Now that I had a really long piece of fabric I needed to close up the long sides, like a pillow. I folded the fabric over on itself making sure the two Velcro pieces were lined up right and I sewed both sides together. This is also where I made my big mistake.
In the image, the doodle to the left shows that I planned on having the Velcro'd section near the middle of the back of the PillowSac. My mistake was that I didn't line up the Velcro in the middle of the back before sewing the long sides together. They were at the end, so when I sewed the long sides together, the Velcro section ended up being at the bottom (or top, or right, or left depending on how you look at it) of the PillowSac instead of the middle of the back.
Luckily this isn't a big problem. While attaching the Velcro I decided that I wanted an over hang so the Velcro would never be seen. That over hang came in handy with my mistake because now it over hangs over the bottom of the PillowSac keeping it hidden and away from the prying teeth of the rabbits.
6. Turn Inside Out. Now that all the sides are sewn up, the last thing to do is turn the cover inside out (which is actually turning it outside out because it was sewn with the inside in) and put the PillowSac in the cover which wasn't easy since it is filled with little pieces of foamy stuff and weighs 30 lb.
Here's the finished product:
CJ and I are pretty excited for the new cover. Unlike the sheets, it actually stays in place and feels durable.






